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Documentation - Pultruded Shapes - Technical Data

Pultruded Shapes Technical Data

Representative Material and Electrical Properties for ISO and VE Pultruded FRP

Technical Overview

The following tables provide representative material and electrical properties for Fiberr pultruded fiberglass-reinforced plastic profiles manufactured with isophthalic polyester (ISO) and vinyl ester (VE) resin systems.

Pultruded FRP is an anisotropic composite material. Properties vary by direction because continuous fiberglass rovings provide most of the reinforcement along the length of the profile, while woven reinforcement, chopped strand mat, transverse fibers, and resin provide strength across the profile.

Isophthalic Polyester Resin A general-purpose structural resin system providing a balance of mechanical performance, corrosion resistance, availability, and cost for common industrial and commercial applications.
Vinyl Ester Resin A higher-performance resin system providing increased mechanical properties and improved resistance to aggressive chemicals, moisture, and corrosive service environments.
Directional terminology: Axial or longitudinal properties are measured parallel to the pultrusion direction. Transverse properties are measured perpendicular to the pultrusion direction. The appropriate directional value should be used for the expected load path.

Material Properties

Representative Mechanical, Physical and Thermal Properties

Property Standard Imperial ISO Resin Imperial VE Resin Imperial Units Metric ISO Resin Metric VE Resin Metric Units
24-Hour Water Absorption ASTM D570 0.3 0.3 % 0.3 0.3 %
Barcol Hardness ASTM D2583 45 45 Barcol 45 45 Barcol
Bearing Stress Axial ASTM D953 44 50.7 ksi 305 349 MPa
Bearing Stress Transverse ASTM D953 38 43.8 ksi 265 302 MPa
Coefficient of Thermal Expansion Longitudinal ASTM D696 7 × 10−6 7 × 10−6 in/in-°F 12.6 × 10−6 12.6 × 10−6 mm/mm-°C
Coefficient of Thermal Expansion Transverse ASTM D696 16 × 10−6 16 × 10−6 in/in-°F 28.8 × 10−6 28.8 × 10−6 mm/mm-°C
Compressive Modulus Axial ASTM D695 2,625 2,625 ksi 18.1 18.1 GPa
Compressive Modulus Transverse ASTM D695 1,030 1,236 ksi 7.1 8.5 GPa
Compressive Shear Stress ASTM D3846 3.8 4.1 ksi 26 29 MPa
Compressive Strength Axial ASTM D695 46 52.3 ksi 320 361 MPa
Compressive Strength Transverse ASTM D695 16 19.4 ksi 112 134 MPa
Flexural Modulus Axial ASTM D790 3,408 4,260 ksi 23.5 29.4 GPa
Flexural Modulus Transverse ASTM D790 1,073 1,341.3 ksi 7.4 9.2 GPa
Flexural Strength Axial ASTM D790 35 39.8 ksi 240 274 MPa
Flexural Strength Transverse ASTM D790 15 17 ksi 100 118 MPa
Heat Deflection Temperature ASTM D648 302 356 °F 150 180 °C
Interlaminar Shear Strength ASTM D2344 3.6 4.1 ksi 25 28 MPa
Maximum Recommended Continuous Service Temperature — 150 200 °F 66 93 °C
Notched Izod Impact Strength ASTM D256 25.7 30.8 ft-lb/in 1.4 1.68 kgf·m/cm
Pin Bearing Strength Axial ASTM D953 22 25.3 ksi 150 175 MPa
Pin Bearing Strength Transverse ASTM D953 10 11.5 ksi 70 79 MPa
Poisson’s Ratio ASTM D3039 0.35 0.35 — 0.35 0.35 —
Shear Modulus ASTM D5379 420 420 ksi 2,895 2,895 MPa
Specific Gravity ASTM D792 1.66–1.93 1.66–1.93 — 1.66–1.93 1.66–1.93 —
Tensile Modulus / Young’s Modulus Axial ASTM D638 3,335 4,002 ksi 23 27.6 GPa
Tensile Modulus / Young’s Modulus Transverse ASTM D638 1,015 1,268.8 ksi 7 8.7 GPa
Tensile Strength Axial ASTM D638 35 39.8 ksi 240 274 MPa
Tensile Strength Transverse ASTM D638 7.25 7.7 ksi 50 53 MPa
Thermal Conductivity ASTM C177 4.0 4.0 BTU-in/ft²-hr-°F 0.58 0.58 W/m-K

Electrical Properties

Representative Electrical and Insulation Properties

Property Standard Imperial ISO Resin Imperial VE Resin Imperial Units Metric ISO Resin Metric VE Resin Metric Units
Arc Resistance ASTM D495 80 80 s 120 120 s
Dielectric Constant / Relative Permittivity ASTM D150 ≤5 5.2 — ≤5 5.2 —
Dielectric Strength Axial ASTM D149 246.3 246.3 kV/in 9.7 9.7 kV/mm
Dielectric Strength Transverse ASTM D149 264.7 264.7 kV/in 10.42 10.42 kV/mm
Dissipation Factor, 60 Hz ASTM D150 0.03 0.03 — 0.03 0.03 —
Surface Resistance ASTM D257 1 × 1010–1 × 1015 1 × 1010–1 × 1015 Ω 1 × 1010–1 × 1015 1 × 1010–1 × 1015 Ω
Volume Resistivity / Specific Insulation Resistance ASTM D257 3.94 × 1012 >3.94 × 1013 Ω·in 1.00 × 1013 >1.00 × 1014 Ω·cm
General guidance only: Values shown are representative of standard test specimens prepared, conditioned, and tested under the applicable ASTM methods. Actual product properties may vary with profile geometry, wall thickness, overall dimensions, resin formulation, fiberglass content, roving configuration, woven reinforcement, chopped strand mat, surface veil, number and placement of reinforcement layers, pigments, fillers, fire-retardant additives, UV stabilizers, cure conditions, manufacturing tolerances, test direction, specimen preparation, temperature, moisture, and environmental exposure. These values are not guaranteed structural design allowables unless expressly confirmed in a project-specific specification, certified test report, or engineering submittal. Full-profile performance, local buckling, connection capacity, fastener behavior, creep, fatigue, deflection, and project-specific loading must be evaluated separately.

 

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