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Documentation - Molded Grating - Surface Options

3.2.5 Surface Options

Molded Grating Surface Finishes

Fiberr USA offers several surface finishes for molded FRP/GRP grating, designed to meet safety, durability, cleanability, comfort, containment, and application-specific requirements.

Surface selection should consider anticipated foot traffic, moisture, contaminants, footwear, barefoot use, cleaning requirements, drainage, spill containment, and the required level of slip resistance.

Open-Grating Surface Options

Standard Surface

1. Concave/Meniscus Surface

The concave or meniscus surface is formed naturally during the molding and curing process. The upper surface of each load bar develops a shallow concave profile that provides inherent slip resistance without an additional coating or secondary treatment.

This finish provides a practical balance of traction, drainage, durability, ease of fabrication, and cost efficiency for general industrial and commercial service.

Common Applications
  • Industrial walkways
  • Platforms
  • Maintenance access
  • Trench covers
  • Commercial flooring
Figure 52: Concave/Meniscus Surface
Post-cure gritted molded FRP grating surface
Figure 53: Gritted Surface

2. Gritted Surface (Post-Cure)

A gritted surface is a high-friction finish produced by applying grit to the molded grating after the panel has cured. The grit is bonded to the upper walking surface to provide substantially greater traction than the standard concave finish.

This surface is recommended where moisture, oils, process residue, frequent traffic, ramps, or other operating conditions create an increased slip hazard.

Common Applications
  • Industrial flooring
  • Ramps
  • Wet-process areas
  • High-traffic walkways
  • Loading areas
Sanded smooth molded FRP grating surface
Figure 54: Sanded Surface

3. Sanded/Smooth Surface

The standard concave surface is mechanically sanded or processed to produce a flatter and smoother upper surface. This removes much of the natural meniscus profile and provides a more uniform appearance.

A sanded surface is easier to clean and may be selected for architectural, decorative, interior, hygienic, or light-duty applications where appearance and cleanability are more important than maximum traction.

Common Applications
  • Architectural flooring
  • Interior applications
  • Decorative installations
  • Clean environments
  • Light pedestrian use
Sanded and finely gritted molded FRP grating surface
Figure 55: Sanded & Gritted (Barefoot) Surface

4. Sanded & Gritted Surface

This finish combines a flattened, sanded surface with a finer grit intended to improve traction while remaining more comfortable for barefoot or light pedestrian use than a coarse industrial grit.

It is particularly suited to recreational and waterfront applications where wet conditions require enhanced slip resistance but user comfort remains important.

Common Applications
  • Docks
  • Poolside areas
  • Marinas
  • Boardwalks
  • Barefoot walkways

5. Covered Surface Options

A covered surface consists of a solid FRP plate bonded to the top of the molded grating. The cover adds approximately 1/8 in (3 mm) to the overall panel thickness and creates a closed walking or working surface while the underlying molded grating provides structural support.
Smooth covered molded FRP grating
Figure 56: Smooth Covered Grating

5.1 Smooth Cover

A flat solid plate is bonded to the molded grating to provide a closed, smooth surface. This finish supports easy cleaning, prevents small objects from passing through the panel, and provides a continuous working surface.

Common Applications
  • Clean areas
  • Equipment floors
  • Containment areas
  • Interior platforms
  • Closed-surface walkways
Checker diamond plate covered molded FRP grating
Figure 57: Diamond-Plate Covered Grating

5.2 Checker/Diamond Cover

A checker-pattern or diamond-pattern plate is bonded to the molded grating. The raised texture provides additional surface traction, increases surface rigidity, and creates the appearance of traditional industrial diamond plate without the corrosion or electrical conductivity of metal.

Common Applications
  • Industrial platforms
  • Equipment access
  • Utility floors
  • Service corridors
  • Closed trench covers
Gritted covered molded FRP grating
Figure 58: Gritted Covered Molded Grating

5.3 Gritted Cover

A solid cover plate is finished with a high-traction grit surface. The grit may be integrated pre-cure during manufacture or applied post-cure, depending on the required texture, wear resistance, and performance characteristics.

Common Applications
  • Wet industrial areas
  • Ramps
  • Containment floors
  • Loading platforms
  • High-traffic access routes
Covered molded grating is recommended for applications requiring a closed surface, containment of spills or debris, separation between operating levels, or environments where open cells are not appropriate.

Surface Option Comparison

Surface Option Primary Benefit Typical Applications Selection Considerations
Concave/Meniscus Standard inherent traction with no secondary surface treatment General walkways, platforms, trench covers, and maintenance access Appropriate for general service where enhanced grit traction is not required
Gritted High traction in wet or contaminated conditions Ramps, industrial flooring, wet-process areas, and high-traffic routes Select grit size based on footwear, contaminants, cleaning, and required traction
Sanded/Smooth Improved cleanability and a flatter architectural appearance Interior, decorative, hygienic, and light pedestrian applications Provides less traction than concave or gritted surfaces
Sanded & Gritted Slip resistance with improved barefoot comfort Docks, pool decks, marinas, boardwalks, and recreational areas Fine grit should be selected to balance comfort and wet traction
Smooth Cover Closed, easy-to-clean continuous surface Equipment floors, containment areas, and closed walkways Confirm drainage, cleaning, and slip-resistance requirements
Checker/Diamond Cover Closed surface with raised mechanical texture Utility floors, industrial platforms, and access corridors Offers moderate texture but may not replace grit in severe slip-hazard areas
Gritted Cover Closed surface with maximum traction Wet industrial floors, ramps, containment areas, and loading platforms Specify pre-cure or post-cure grit and appropriate aggregate size

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